Battery disassembly and processing technology

[2407.06590] Revolutionizing Battery Disassembly: The Design and

In this paper, we propose a Battery Disassembly AMMR (BEAM-1) system based on NeuralSymbolic AI. It detects the environmental state by leveraging a combination of multi

End-of-life electric vehicle battery disassembly enabled by

First, based on a detailed analysis of major challenges incurred by large-scale EoL LIBs, two technical pillars to uphold LIB disassembly technology, i.e., artificial intelligence and human-robot collaboration (HRC), are pinpointed.

Technoeconomic Assessment of Electric Vehicle Battery Disassembly

The rapid shift towards electric vehicles (EVs) demands effective end-of-life strategies for lithium-ion batteries (LIBs), necessitating examining recycling methodologies, particularly the disassembly process. This study presents a technoeconomic analysis of EV battery disassembly, focusing on incorporating robotics to address challenges and capitalize

End-of-Life Electric Vehicle Battery Disassembly Enabled by

disassembly technology for EoL LIBs, which is a critical enabler for EV LIB recycling. First, based on a detailed analysis of major challenges incurred by large-scale EoL LIBs, two technical

Automated Battery Disassembly—Examination of the

When considering the battery disassembly process flow, the product and, above all, its design with various subcomponents play an important role for an automated process control. In the context of product-related

A novel knowledge-driven flexible human–robot hybrid disassembly

To further elaborate the key technologies of the disassembly line, this paper focuses on the implementation of high-accuracy screw disassembly and an autonomous disassembly planning system based on NeuroSymbolic. The NeuroSymbolic TAMP system ensures the advantages of autonomy, interpretability, learnability and scalability for the

Review Robotised disassembly of electric vehicle batteries: A

Analysis of emerging concepts focusing on robotised Electric Vehicle Battery (EVB) disassembly. Gaps and challenges of robotised disassembly are reviewed, and future

An Approach for Automated Disassembly of Lithium

The variability of individual component geometries within a battery pack, as well as the increased complexity across different battery pack designs, is a key challenge for automating the disassembly process. In

Robotic disassembly of electric vehicle batteries: Technologies

DOI: 10.1016/j.cie.2024.110727 Corpus ID: 274095378; Robotic disassembly of electric vehicle batteries: Technologies and opportunities @article{Zang2024RoboticDO, title={Robotic disassembly of electric vehicle batteries: Technologies and opportunities}, author={Yue Zang and Mo Qu and Duc Truong Pham and Roger Dixon and Farzaneh Goli and Yongquan Zhang and

[2407.06590] Revolutionizing Battery Disassembly: The Design

In this paper, we propose a Battery Disassembly AMMR (BEAM-1) system based on NeuralSymbolic AI. It detects the environmental state by leveraging a combination of multi-sensors and neural predicates and then translates this information into a quasi-symbolic space.

Artificial Intelligence in Electric Vehicle Battery Disassembly: A

AI-driven methods for planning battery disassembly sequences are examined, revealing potential efficiency gains and cost reductions. AI-driven disassembly operations are discussed, highlighting how AI can streamline processes, improve safety, and reduce environmental hazards.

A review of new technologies for lithium-ion battery treatment

Dilong''s team (Shang et al., 2024) applied multi-dimensional precise identification and screening technologies to the battery disassembly process, as shown in the prototype configuration in Fig. 5 (a). Initially, their team obtained and analyzed data from spent prismatic battery cells and modules using three-dimensional contour mapping technology.

Artificial Intelligence in Electric Vehicle Battery

AI-driven methods for planning battery disassembly sequences are examined, revealing potential efficiency gains and cost reductions. AI-driven disassembly operations are discussed, highlighting how AI can streamline

New technologies for the disassembly of electric vehicle batteries

Auxiliary image processing systems, which recognize screws and components and avoid having to manually teach the robots what to do in each individual process step, are also used for this. In order to prevent collisions between the robot and the components, sensors and 3D camera systems are used in a success check carried out once each disassembly process

An Approach for Automated Disassembly of Lithium-Ion Battery

The variability of individual component geometries within a battery pack, as well as the increased complexity across different battery pack designs, is a key challenge for automating the disassembly process. In addition, the high variance in the weights of the components to be disassembled poses a difficulty for the requirement-oriented and

Robotic disassembly of electric vehicle batteries: Technologies

This review examines the robotic disassembly of electric vehicle batteries, a critical concern as the adoption of electric vehicles increases worldwide.

Intelligent disassembly of electric-vehicle batteries: a forward

This work examines the key advances and research opportunities of emerging intelligent technologies for EV-LIB disassembly, and recycling and reuse of industrial products in general. We show that AI could benefit the whole disassembly process, particularly addressing the uncertainty and safety issues. Currently, EV-LIB state prognostics

Automated Battery Disassembly—Examination of the Product

When considering the battery disassembly process flow, the product and, above all, its design with various subcomponents play an important role for an automated process control. In the context of product-related challenges, the topic of diversity of variants in battery systems ranked first for the experts interviewed. Not only the differences

End-of-life electric vehicle battery disassembly enabled by

First, based on a detailed analysis of major challenges incurred by large-scale EoL LIBs, two technical pillars to uphold LIB disassembly technology, i.e., artificial intelligence

Technoeconomic Assessment of Electric Vehicle Battery

The rapid shift towards electric vehicles (EVs) demands effective end-of-life strategies for lithium-ion batteries (LIBs), necessitating examining recycling methodologies,

Review Robotised disassembly of electric vehicle batteries: A

Analysis of emerging concepts focusing on robotised Electric Vehicle Battery (EVB) disassembly. Gaps and challenges of robotised disassembly are reviewed, and future perspectives are presented. Human–robot collaboration in EVB processing is highlighted. The potential of artificial intelligence in improving disassembly automation is discussed.

Automated Production Systems: Autonomous Disassembly

MTC developed a vision system and task planner to demonstrate machine learning enabled, autonomous automated battery disassembly tasks implemented on an industrial robot controller.

Intelligent disassembly of electric-vehicle batteries: a forward

This work examines the key advances and research opportunities of emerging intelligent technologies for EV-LIB disassembly, and recycling and reuse of industrial products

Optimal Strategy of Disassembly Process in Electric Vehicle Battery

This paper proposes an optimal strategy of disassembly process in electric vehicle battery based on human-machine collaboration re-manufacturing, which combines with artificial intelligence algorithms to complete the identification and positioning of operational targets, optimize the sequence of man-machine operation tasks, and improves the

Optimal Strategy of Disassembly Process in Electric Vehicle Battery

This paper proposes an optimal strategy of disassembly process in electric vehicle battery based on human-machine collaboration re-manufacturing, which combines with artificial intelligence

A Review on Dynamic Recycling of Electric Vehicle

With the growing requirements of retired electric vehicles (EVs), the recycling of EV batteries is being paid more and more attention to regarding its disassembly and echelon utilization to reach highly efficient resource

A Review of Lithium-Ion Battery Recycling: Technologies

This paper provides a comprehensive review of lithium-ion battery recycling, covering topics such as current recycling technologies, technological advancements, policy gaps, design strategies, funding for pilot projects, and a comprehensive strategy for battery recycling. Additionally, this paper emphasizes the challenges associated with developing LIB recycling

A Systematic Review on Lithium-Ion Battery

Recycling plays a crucial role in achieving a sustainable production chain for lithium-ion batteries (LIBs), as it reduces the demand for primary mineral resources and mitigates environmental pollution caused by

Battery disassembly and processing technology

6 FAQs about [Battery disassembly and processing technology]

What is a battery disassembly?

The disassembly of battery systems is a particularly relevant process in the battery cycle. It forms the starting point for reuse, remanufacturing, and recycling paths [ 5 ]. These downstream paths and the preceding steps before disassembly can be observed in the bottom section of the cycle in Figure 1.

Can battery disassembly process be automated?

As automation of the battery disassembly process must always be seen in relation to the subsequent purposes, the potential degree of automation according to the respective 3R scenario (Reuse, Remanufacturing/Refurbishment, and Recycling) was also discussed with the experts.

Is the void of battery design regulation a challenge to automatic disassembly?

It is well known that the current void of battery design regulation created a heterogeneous ensemble of design solutions that represent a challenge to automatic disassembly . New EU battery regulation defines requirements on sustainability, safety, labelling and information on the batteries marketed and put on service in the EU.

What technological challenges are facing the battery pack disassembly process?

In addition to the still comparatively small quantities of battery pack returns to be recycled at the current point in time, there are a number of technological challenges with regard to full sensor-based component detection and automation of the battery pack disassembly process.

What are the different types of battery disassembly?

According to the degree of automation, the battery disassembly process can be divided into several categories, namely manual disassembly, semi-automatic disassembly, and fully automated disassembly. Automated disassembly has gradually become a significant trend since there are certain safety risks in the disassembly process.

Why is battery disassembly so difficult?

This is complicated by their heterogeneity, which is mainly due to the complexity and design diversity of the battery packs and a variety of possible cathode materials, such as nickel-manganese-cobalt (NMC) or lithium-iron-phosphate (LFP) of the battery cells. Currently, disassembly is usually done manually and is not non-destructive.

Industry information related to energy storage batteries

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